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ORC systems and wind energy can work together as complementary renewable energy solutions. While wind turbines generate electricity from wind, ORC systems can utilize waste heat from various sources, including engine cooling systems or industrial processes, to generate additional clean electricity. This creates a more comprehensive and efficient approach to renewable energy production.

Organic Rankine Cycle Systems: Clean Power from Waste Heat

This technology offers a unique solution for generating clean electricity: Organic Rankine Cycle (ORC) systems that utilize waste heat sources as low as 70°C.

Benefits of ORC

  • Clean and Efficient: They generate clean electricity with no emissions by utilizing existing heat sources, improving overall energy efficiency by up to 10%.

 

  • Cost-Effective: The low leveled cost of electricity and potential environmental incentives make ORC systems a financially attractive option.

 

  • Versatile Applications: These systems can be integrated with various heat sources including industrial processes, geothermal sources, and even net-zero cooling systems.

 

  • Scalable Solutions: ORC systems are adaptable, ranging from 75 kW to multi-megawatt applications.

 

  • Durable Design: The core of the system, a specially-designed expander, is built for lower operating speeds and tolerates wet dual-phase flow, ensuring reliable operation with minimal maintenance.

Working Principle

Imagine a closed loop filled with a working fluid, like Pentafluoropropane, which has a lower boiling point than water. The ORC system utilizes four key steps to convert heat into electricity:

Pumping and Preheating: The working fluid starts as a liquid at low pressure. A pump pressurizes it, and then it travels through a preheater, where it absorbs heat from the waste heat source.

Vaporization: The preheated fluid enters the evaporator, where it comes into contact with even higher temperatures from the waste heat source. This additional heat boils the working fluid, transforming it into a high-pressure vapor.

Expansion and Power Generation: The high-pressure vapor then travels through a special expander, typically a twin-screw design. As the vapor expands through the expander, it does work, spinning a shaft connected to a generator. This rotation generates electricity.

Condensation and Restart: Finally, the expanded vapor, now at a lower pressure and temperature, flows through a condenser. Here, it releases its remaining heat to a cooling medium (like air or water) and condenses back into a liquid state. The cooled liquid is then pumped again to begin the cycle anew.

By continuously circulating the working fluid through these steps, ORC systems effectively convert the thermal energy from waste heat sources into clean electricity. The efficiency of this process depends on factors like the available heat, flow rate, and the temperature difference between the heat source and the cooling medium.

Key Applications

Industrial Waste Heat Recovery
Geothermal Power Generation
Biomass Power Generation
Waste-to-Energy Facilities
Data Centers
Combined Heat and Power (CHP)

Why Us

Performance & Durability

We manufacture our turbines with robust materials and meticulous engineering. This translates to dependable power generation and a long lifespan for your investment, keeping your energy costs low and minimizing the need for replacements.

Proven Technology & Innovation

Our wind turbines leverage reliable horizontal and vertical axis designs, along with our innovative features like the HuraKan’s high-wind adaptability. This ensures you receive a well-established technology with our unique advancements for maximized performance.

Commitment to Sustainability

At our core, we’re passionate about providing clean energy solutions. Our wind turbines help you reduce reliance on fossil fuels and contribute to a greener future. By choosing Brio, you’re not just powering your needs, you’re making a positive environmental impact.