Organic Rankine Cycle (ORC) System

ORC System – Turn Low-grade Heat into Clean Power

Harnessing heat that would otherwise be wasted—our ORC System converts low and medium temperature thermal energy into electricity and usable heat, offering high-efficiency, low-maintenance power generation. With compact modular design and advanced organic-fluid thermodynamics, our ORC system delivers a smart solution for industrial facilities, commercial campuses and renewable-energy applications.

Key benefit summary

Featured ORC Models

A model to fit your thermal source and power requirement.

Model ORC-200 – 200 kW electric output; ideal for process-heat recovery in manufacturing.

Model ORC-500 – 500 kW output, optimised for waste-heat from boilers, turbines or flares.
Model ORC-1000 – 1 MW output, suited for large-scale cogeneration, geothermal or biomass plants.
Model ORC-Modular – scalable units up to 5 MW, multiple modules in parallel for flexibility.

How the ORC System Works

The Organic Rankine Cycle follows a closed thermodynamic loop: an organic fluid is pumped, evaporated via the thermal source, expanded through a turbine or expander, condensed and returned to the pump. Unlike traditional steam cycles, the ORC uses a working fluid with a lower boiling point, enabling electricity generation from lower-temperature heat sources. Wikipedia+2Mitsubishi Heavy Industries, Ltd.+2

Key process steps (list):

Heat is extracted from the process (e.g., waste exhaust, hot water, geothermal) and transferred to the ORC evaporator.
The organic fluid vaporises and drives the expander/turbine generating electricity.
The vapour is condensed back to liquid and the cycle repeats.
Optional: waste heat from the condenser can be reused for thermal load (combined heat & power).

Why this matters:

Lower pressure/temperature operation than steam cycles → simpler design, fewer corrosion/erosion issues.
Closed‐loop with organic fluid means minimal water consumption, ideal for site constraints.

Industries & Sectors

Our ORC system is engineered for versatile deployment across industries where low-to-medium temperature heat streams exist.

List:

Oil & Gas – Upstream, Downstream industries
Heavy industry: cement, glass, steel, petrochemical – capture flue gases or hot exhaust.
Manufacturing & process plants: boilers, thermal oxidisers, compressor stations.
Renewable & distributed energy: biomass, geothermal, solar-thermal plants.
Commercial & institutional campuses: central heating plants, chilled-water systems, dedicated energy centres.
Data centres / large-scale buildings: recover waste heat from cooling systems or generator sets.

Key Applications

Waste Heat Recovery (WHR) from industrial processes – convert “lost” thermal energy into electricity.
Combined Heat & Power (CHP) – generate electricity while using condenser heat for thermal loads.
Geothermal / biomass power plants – small to medium scale generation using lower‐temperature resources.
Stand-alone power generation – remote or off-grid sites where traditional steam systems are impractical.
Micro-grid / distributed generation – compact, modular units for flexibility and local resilience.

Why Choose Our ORC Solution

Trusted Expertise / Proven Technology / Tailored Service

Certified Partner & Proven Track Record – we are authorised partners in ORC technology (or substitute your credential) and have successfully deployed systems internationally.
Modular & Low-Maintenance Design – skid‐mounted units, minimal water use, durable components designed for long-life operation.
End-to-End Service – we handle feasibility, design, installation, commissioning and after-sales maintenance for turnkey deployment.
Optimised for Indian / Asian Markets (if applicable) – tailored to local fuel/heat conditions (waste gas, process water, biomass), regulatory regimes and service infrastructure.
Future-ready & Flexible – upgradeability, multi-module scaling, able to integrate with renewables and existing energy systems.

Get Started with Your ORC Project

Ready to convert waste heat into a revenue-generating, clean energy resource? Contact our energy team today for a feasibility assessment, heat-source audit and customised proposal.